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Fleet4 min read

Daily Van Checks: What UK Delivery Operators Need to Know

A fleet manager checking delivery vans at a depot at dawn

Most van defects are not hidden. A bald tyre, a cracked windscreen or a dead brake light can be spotted in seconds by anyone who looks. The problem is that on a busy morning, nobody looks. A daily walkaround check is the cheapest protection a delivery operation has, and the one most often skipped.

Is a daily van check a legal requirement?

For vans up to 3,500 kg, there is no specific law that says a written check must be done every day. That is different from lorries, where a daily walkaround check is a condition of the operator licence.

That does not mean vans are a free-for-all:

  • The driver is responsible for the van being roadworthy every time they drive it. A defect they could have spotted is still their offence.
  • Operators can be liable too. Using a vehicle in a dangerous condition is an offence for whoever uses it, or causes or permits someone else to use it. That covers the business that sent the van out.
  • Health and safety law applies. If your drivers are employees, their van is part of their workplace, and you have a duty to manage the risks, which includes making sure vehicles are safe.

A daily check is how you show you took that seriously. If something goes wrong, a dated record of the check is the difference between a defect nobody could have known about and one nobody bothered to look for.

What it costs to skip it

  • Tyres: each tyre below the legal limit can bring a fine of up to £2,500 and three penalty points. Four bald tyres can cost a driver their licence.
  • MOT: driving without a valid MOT can bring a fine of up to £1,000. Vans need their first MOT at three years old.
  • Overloading: parcel vans are easy to overload, especially at peak. Fixed penalties rise with how far over the limit you are, and the van can be kept off the road until the load is reduced.
  • Breakdowns: a van off the road mid-route means a missed round, a recovery bill and an unhappy contract manager.
  • Damage disputes: without a record of the van's condition at the start of the day, every new mark becomes an argument.

The daily walkaround checklist

A good check takes around five minutes. Do it in the same order every time, so nothing gets missed.

Outside the van

  • Tyres: tread depth of at least 1.6 mm across the central three-quarters of the tyre, all the way round. Look for cuts, bulges and low pressure.
  • Wheels: wheel nuts present and secure, no visible damage to the rims.
  • Lights: headlights, sidelights, brake lights, indicators and hazards all working. Reflectors clean and intact.
  • Windscreen: no chips or cracks in the driver's line of sight. Damage larger than 10 mm in the area directly in front of the driver is an MOT failure.
  • Wipers and washers: blades in good condition, washer fluid topped up.
  • Mirrors: clean, secure and not cracked.
  • Bodywork: note any new damage, check for sharp edges, and make sure every door closes and locks properly.
  • Number plates: clean, readable and secure.
  • Underneath: look for leaks of oil, fuel or coolant on the ground.

Inside the van

  • Warning lights: none showing on the dashboard once the engine is running.
  • Brakes: footbrake and handbrake both working properly.
  • Steering: no excessive play or unusual noises.
  • Horn and seatbelts: horn working, every seatbelt locking and undamaged.
  • Fuel, charge and AdBlue: enough for the round.
  • The load: secure, within the van's weight limit and not blocking the driver's view.

What happens when a driver finds a defect

A check is only useful if something happens next. Make the process simple:

  1. Report it straight away, with a photo, before the van leaves the depot.
  2. Decide if the van is safe to drive. If the defect is dangerous, such as brakes, tyres, steering or lights, it does not go out.
  3. Record the fix, with who did it and when, so the record shows the defect was dealt with.

Drivers should never feel they will be blamed for reporting a defect. If reporting gets them in trouble, they will stop reporting.

Paper sheets do not survive a busy morning

Most operators start with a paper check sheet. It gets ticked without anyone looking, filled in at the end of the week from memory, or lost in the cab. When you need it, after an accident, a roadside stop or a damage dispute, it is either missing or not believable.

A photo-based check from the driver's phone fixes most of that. Every check is timestamped, tied to the driver and the van, and comes with pictures, so there is no question about when damage appeared. We cover the cost of getting this wrong in The Hidden Cost of Vehicle Damage.

Verion's fleet management does this for free. Drivers complete custom vehicle checks in the app, every photo runs through AI damage detection, and MOT and road tax status come straight from the DVLA. New damage is flagged and attributed to the right driver on the day it happens, not discovered weeks later on an invoice.

This is a general guide, not legal advice. Always check the latest DVSA and gov.uk guidance for your vehicles.

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